With the help of computer software to conceptualize the design of product effects, compared with traditional cumbersome printing techniques (such as rollers, screens and transfer printing), digital transfer printing only needs to print dye pigments on transfer printing paper, and then heat treatment during transfer printing. The dye in the pattern is transferred to the textile and fixed to form a pattern. The cost of proofing is very low and the cycle is short. After the proofing is confirmed, we can provide the production of small batch orders to meet the attempts of small investment projects. However, limited by the characteristics of the ink, the main component is polyester and the short suede is required as the printing surface to ensure better results.
Floor mat products: polyester short suede, polypropylene short suede, nylon short suede floor mat.
Towel products: polyester nylon towels, polyester-cotton towels (one side is pure cotton and the other side is polyester).
Roller blind products: single-layer digital printing roller blinds.
1) The patterns that need to be printed are imported into the computer in digital form, and edited and processed by the printing software system to form the required patterns".
2) Print the processed patterns on a specific paper by using disperse dye inks, and then dry them (or blow them with a fan).
3) Cover the printed drawing on the fabric to be printed, enter the heat transfer printing machine to heat and press, and sublimate (vaporize) the dye ink on the transfer paper to the fabric.
Digital inkjet printing can use computer design effects. Compared with digital thermal transfer printing, digital inkjet printing reduces the need to print the design on the product, but increases the processing of the fabric, so the cost of proofing throughout the day is relatively higher. , But still far below the traditional cumbersome printing technology (such as roller, screen and transfer printing). And because of the diversified nature of dyes, the materials that can be printed are wider than digital thermal transfer printing. Among them, acid dyes are mainly used for carpet printing, disperse dyes are mainly used for polyester plants, and reactive dyes are mainly used for cotton fabrics.
Floor mat products: wire mesh floor mats, chemical fiber short fleece
Towel products, chemical fiber towels, cotton towels
Roller blinds, single and double-layer roller blinds, soft gauze blinds
Reactive dye ink for the inkjet printing process of pure cotton towels
Screen printing is a printing method in which steel meshes with corresponding meshes are produced according to the printing pattern, and the printing paste is printed on the fabric through the meshes, and the cost of proofing is relatively high. However, as a classic printing process, screen printing still has advantages in the printing and color fastness of some special colors, and most large-scale customized printing with mature technology still mainly uses this method for printing.
Towel product: pure cotton towel
Cylinder printing is like newspaper printing. It is a high-speed process that can produce more than 6000 yards of printed fabric per hour. This method is also called mechanical printing. In cylinder printing, the pattern is printed on the fabric through an engraved copper cylinder (or roller). The copper cylinder can be engraved with very delicate fine lines that are closely arranged, so that very delicate and soft patterns can be printed. For example, the fine and dense Pelizley swirl tweed printing is a type of pattern printed by roller printing. The engraving of the flower tube should be exactly the same as the design draft of the pattern designer, and each design needs an engraving roller. In the specific printing process of the textile industry, five-roll printing, six-roll printing, etc. are often used to represent five-color or six-color cylinder printing.
Towel product: chemical fiber beach towel
Roller blind products: printed roller blinds
Rotary screen printing is a printing method in which the color paste in the rotary screen is printed on the fabric under the pressure of a scraper. Rotary screen printing differs from other screen printing methods in several important ways. Rotary screen printing is a continuous process like drum printing. The printed fabric is conveyed under the continuously moving rotary screen through a wide rubber belt. Among screen printing, rotary screen printing has the fastest production speed, which is greater than 3,500 yards per hour. Use seamless perforated metal mesh or plastic mesh. The circumference of the largest cylinder is greater than 40 inches, so the largest flower back size is also greater than 40 inches. Rotary screen printing machines with more than 20 sets of colors have also been produced, and this printing method is slowly replacing drum printing.
Towel product: chemical fiber beach towel
Roller blind products: printed roller blinds
© APANAM 2023