Textile automation refers to the application of automation technology in the textile industry. The textile industry has many processes, many machines, and high labor intensity. The realization of manual operation and product inspection automation, the automatic detection, adjustment and optimal control of various process parameters, and the establishment of production management automation systems are the symbols of modern textile production. Textile automation plays an important role in ensuring product quality, improving labor productivity, reducing labor intensity, avoiding environmental pollution, and increasing product color. After the 1980s, computer group control and computer networks combined with automated management have been established one after another. The development of textile automation has promoted the rapid development of the textile industry. Modern textile automation is mainly manifested in stand-alone automation, production process automation, auxiliary design automation, management automation and so on.
Combined with mechanization, electronic technology and computer technology are applied to textile equipment, making it an automated single machine or combined machine with high-speed, high-efficiency mechanical and electrical integration. Such as chemical fiber elastic yarn machine equipped with computer control device; equipped with testing equipment. A singeing machine controlled by a microcomputer. There are also automatic embossing machine, automatic cotton picking machine, automatic winding machine, automatic warping machine, automatic jigger, automatic silk reeling machine, automatic flat knitting machine and so on. Foreign advanced textile equipment has generally adopted electronic technology. If equipped with electronic yarn clearer, automatic splicer, automatic length counting, automatic tube change, automatic doffing and automatic monitoring winder, with button start and stop, electronic control transmission, positioning brake, electronic weft detection, selection New looms such as weft, let-off, and automatic data collection, such as air-jet and rapier projectiles.
In the process of printing and dyeing and chemical fiber production, a computer closed-loop automatic control system is established, and various sensing technologies are used to automatically detect and automatically adjust various process parameters. Such as the computer intelligent cutting and cutting used in the dyeing and finishing process, the computer control of the exhaust temperature and humidity of the drying room, the on-line control of the anti-shrinking machine, the automatic control of the mercerizing machine to reduce the concentration, and the automatic control of the sizing tension and moisture regain of the sizing machine. Wait. Some countries have developed rapidly in the automation of production processes, and almost all relevant parameters of accessible and inaccessible media have been automatically detected and automatically controlled. China's textile processing equipment started late in terms of mechanical and electrical integration, and some parameters cannot be automatically detected, thus affecting the development of textile production process automation.
Also known as Computer Aided Design (CAD), it establishes a mathematical model of the designer's experience and design laws, and compiles the program into the computer to help the operator realize design automation. For example, the color pattern creation and design system can provide designers with various color patterns, which can be selected and modified according to the designer's requirements; the pattern preparation and clothing design systems use scanning devices, mice, cameras, etc. as image input means, which can be used for color separation. , coloring, graphics scaling, moving, rotating, generating, splicing, modifying, optimizing arrangement and other processing, so as to carry out three-dimensional modeling and clothing design. Aided design automation has been realized, the design quality has been improved, the design cycle has been shortened, and a large number of new textile designs have been developed. The United States, Japan and other countries have a high degree of automation in auxiliary design, and the pattern preparation has been matched with knitting machines, electronic engraving machines, etc.; garment design has been matched with cutting machines.
In the production process of floor mats, a computer closed-loop automatic control system is established, and various sensing technologies are used to automatically detect and automatically adjust various process parameters. Such as computer intelligent cutting and quilting automatic control used in the cutting process. Automatically control the sizing tension and moisture regain of the sizing machine. . The automation of the production process has developed rapidly, and almost all of them have realized automatic detection and automatic control. my country's floor mat processing equipment started late in mechatronics, and some parameters cannot be automatically detected, thus affecting the development of floor mat production process automation.
Also known as computer-aided design, it establishes a mathematical model of the designer's experience and design laws, and compiles the program into the computer to help the operator realize design automation. For example, the color pattern creation and design system can provide designers with various color patterns, which can be selected and modified according to the designer's requirements; pattern preparation and clothing design systems use scanning devices, mice, cameras, etc. as image input means, which can be used for color separation. , coloring, graphic scaling, moving, rotating, generating, splicing, modifying, optimizing arrangement and other processing, so as to carry out three-dimensional modeling and clothing design. Aided design automation has been realized, design quality has been improved, design cycle has been shortened, and a large number of new textile designs have been developed.
© APANAM 2023